The biginning of the heap of crap

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The biginning of the heap of crap

Postby the grinch » Sun Nov 06, 2016 9:02 am

Ok i have officaily started sort of.
my criteria
1 Crap bike.
2 stinking of diesel.
3 horrible to look at.
4 cheep.
5 cold morning big cloud of smoke lots of Knocking wake up neighbours.
6 going have sidecar for the dog to go in and i can run on car tyres too.

in the beginning there was a MK5 ford fiesta 1.8 Turbo diesel for £60. ok its got some flaws fly by wire pump cant be that hard. spent few hrs working out the wiring from the pump to the ecu all done 2 wires left to work out sh*t the dreaded PATS.OK i worked out that the ecu controled the earths to engine control relay so forget about the pats i can just switch it on cant i ? so i wired it all up big smiles cocky grin robinsons bottle of fuel cranked her up battery was a bit flat not starting. Bugger charged battery made a suitable fuel tank more big smiles and a cocky grin treid another time not havin it. Ok crack of an injector try again got fuel yeah f%$k the PATS but it still wont fuckin start. Maybe heater plugs bit of wire will do the trick straight to the battery no it still wont fuckin start. went home looked up fuel pump not happy turns out that it will be coded and i dont want all the extra sh*t for the PATS need enough wiring as it is anyway. So i got to get a older pump :cry: . I looked on ebay going to be arround £80 i can build most of the frame for that. So i gave up will worry about it again. I went on ebay later for somthing else f%$k me there is a pump in the sugested items £5 i bet that fucker will go up had a look it was going in less than an hr . Im going to wait in and win this :D 20 mins to go the fuckin fone rings Dad can you come and pick me up takes about 15 mins normally thinking its going to be close and i realy want this pump but i might miss it then f%$k i just remembered i have got about enough fuel left to get fuel only. now i will have to put a high bid on hope for the best. Bet some fucker bids me up. I got my son and got some fuel came home i only won the fucker for £5 what a result. so if yo see a fuckin idiot riding a chopper down the M4 in the pissing rain that will mbe me later.
I proberbaly wont get to do anymore for a few weeks due to work but hopefully i will get the pump on and get it running. i may be able to flog the other pump and bits on get a bit of cash back for the build. but at least it will be a start of a slow build. :D
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Re: The biginning of the heap of crap

Postby klondikekid » Mon Nov 07, 2016 5:02 am

tumblr_n1ttjoIcpC1s71cxio1_500.jpg
Sounds like your on the right track.
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Re: The biginning of the heap of crap

Postby the grinch » Wed Nov 16, 2016 7:23 am

It is alive :lol: :D
Ok so i went and got my pump had a good ride out in the process.Turns out it needed an ECU as it has a fuel meetering solinoid on it so I started poking arround on the internet and made a major find for my build. I found the last piece of the puzzle of the engine wiring. I have now got a RUNNING engine. when i have proven the wiring i will post the pin out. I was on the right track before i have but i thought the fuse box had part of the imobiliser in it. I only needed the engine ECU wiring and the transponder ring and the key i have yet to sort out wiring for the warning lights but i already know pins for glowplug and mil lights just need alternator and oil now.But needless to say i am now a very happy bunny. I must finish my sons bike now as i want to get on with it.

Alex
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Re: The biginning of the heap of crap

Postby the grinch » Thu Dec 29, 2016 9:35 am

Ok I have now finished Ed's bike. I have started the project as of yesterday. I have been gathering parts from all over on my bike and i have had a few strange looks along the way.
but I have now got most of what I need to start.
I have started with the best bit had a good afternoon with the grinder I have cut the headstock from the frame that I had in the garage.
I have been scraping around looking for stuff to build the frame with I have done quite well. I have got enough to make the frame but I will have to part with some cash soon as I need some 8-10mm plate but i will try the scrap yard up the road first as I think it will be about £50 for new. I am keeping to my budget so far £0 as i have sold some of the car parts and I am still in credit :D . This weekend I want to get most of the frame parts cut ready to be assembeled. I am aiming for a rolling chassis by end of march hopefully but i have to make everything.The frame is offically the start of it for me now. :D

Parts that I will be using so far
rear hub - rear drum brake from car bolt on
rear wheel - modified car wheel and tyre 15"
front wheel - rear wheel off bike 17" as it came with everything including tyre.
fiesta 1.8TDDI engine and gearbox
drive to rear wheel - MF35 PTO belt drive gear.
forks ? heavy duty springers I have got to make them.
Frame - reclaimed 40mm box section and some 100X50 that I had in the garage.
Attachments
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Re: The biginning of the heap of crap

Postby coachgeo » Thu Dec 29, 2016 9:19 pm

Please go Steam Punk. :mrgreen:
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Re: The biginning of the heap of crap

Postby the grinch » Tue Jan 31, 2017 4:41 pm

Slow progress
I have been busy at work but I have started on the frame i have everything that I need now but it is taking time. I dont have a jig so I have to make everything in stages and keep checking allignment. I am having to make the Hub attachment at the moment but it involves quite a bit of thinking and I have to make the wheel fit everything that I have. I think that I will be spending some more time digging through the metal skip at work for the perfect bit as I dont want to spend any money I have had to spend £50 for some material for the forks and the rear of the frame but I sold a few more bits from the car that has covered it. That will be it for a while as I am busy at work but I will keep plodding on to get this next part finished so that I can complete the frame. I hope to have the frame completed by march ready to make all the engine mounts. :D
Attachments
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Re: The biginning of the heap of crap

Postby Tetronator » Tue Jan 31, 2017 6:19 pm

Nice.

I like your helmet stand.
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Re: The biginning of the heap of crap

Postby the grinch » Sat Feb 25, 2017 8:46 am

It’s been a while but I’m back on track now I have been busy at work. I have not had much time and no time to get on with the bike. I had made most of the frame but I could not finish it until I had modified the wheel I have or bought a wheel to fit the hub. I found a wheel for £5 while I was looking for something else and the bloke worked in Abingdon so I got him to take it to work. I picked it up on Friday. I have been measuring everything up and am now ready to get it started. So I run a car club on Tuesday on the camp so I spent most of the evening sorting out what I needed to make a boss for the car hub to bolt on. The lads finished early so I thought I would just tack everything up I ended up texting missis will be late and I got it all welded drilled and still got home just before midnight . I had some spare time yesterday so I thought I would have another go I did a few more welds and I ended up tacking the rear of the frame and mounting the wheel and the hub .I will be trying to get some more done over the weekend to put some more frame pieces in. Here are a few photos up to now. :D
Attachments
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Re: The biginning of the heap of crap

Postby Tetronator » Sat Feb 25, 2017 11:31 am

This is going to be a beast of a machine...
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Re: The biginning of the heap of crap

Postby the grinch » Sun Feb 26, 2017 7:19 pm

Getting there,
Done some more today all welded up now no photo's going see if I can get the engine in the hole this week. will put some photos up when its in the hole.
hopfully I will be making engine mounts tuesday. :D
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Re: The biginning of the heap of crap

Postby the grinch » Mon Feb 27, 2017 7:07 pm

Well I have got the engine in the frame I still need the engine mounts but it’s in place I will make some mounts up tomorrow. It was not too bad to get in a little bit of planning I cut some 2” box section and made a pair of rails and 2 blocks between the frame rails it just slid in. Things are going far too smoothly I am expecting a problem to arise. :D
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Re: The biginning of the heap of crap

Postby the grinch » Sun Mar 05, 2017 11:51 pm

I have had a productive week in my spare time. My bike is coming along I have made some crude mounts for the engine although they are not finished yet. I may have to re-make the front mount with a bit thicker steel. But it is in all bolted down with a gap around everything. I thought I had come across a problem with my drive plans but I managed to find the part I needed it is on its way. I have ordered some bronze bushes for my fork pivots. I still have not decided on the design but I think the flintstones will be a good place to start. Next I will probably be making a seat for it. I want a vintage tractor type seat but don’t want to spend the money to buy it so I will have to make it. This will give me more time to think about forks. :D
Attachments
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Re: The biginning of the heap of crap

Postby pietenpol2002 » Mon Mar 06, 2017 3:38 am

I was about to inquire as to the mounting of the pump for actuating the hydraulic outriggers, and then I read #6 in your first post. Looks like you're well on your way to accomplishing numbers 1-6. And having a good time of it.
Ron
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Re: The biginning of the heap of crap

Postby the grinch » Mon Mar 06, 2017 7:29 am

I was thinking of carrying a farm jack just in case but I think if the sidecar is heavy enough it will all be ok :lol:
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Re: The biginning of the heap of crap

Postby gearhead1951 » Mon Mar 06, 2017 8:49 am

Since you are still not sure of what front end you want , may I suggest you look into the "Hossack" design ? Google it and see if it would work for you , very different and a very good functional design !!
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Re: The biginning of the heap of crap

Postby gilburton » Mon Mar 06, 2017 9:46 am

As it will be a heavy outfit some sort of leading link fork would be the way to go.
At least that way if you find you have to alter the trail it will be relatively easy to do that.
Considering you only started at the beginning of Nov 2016 a lot has been done.
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Re: The biginning of the heap of crap

Postby the grinch » Sun Mar 19, 2017 8:31 am

Not enough time for the build past couple of weeks but I have made a little progress I have thrown together a seat and started lookin into the driveshaft. I have decided to make a sort of springer front end. I have had big problems with my choice of steel for the bottom yoke I went for some 20mm x100mm plate I had been saving for the scrap man. It is plenty man enough but cutting the 30mm hole for the stem proved to be quite a problem. It took 2 attempts and 4 holesaws. I still have a fair few hours left on both yokes before I can make the rest of the forks. I have decided to use the fiesta rear struts for the front suspension. I have some bronze bushes for the main pivot. My main aim is to have the forks done end of the month. I have to work it all out and do the drawings today but I am hoping to be starting assembling the forks this week. I will post some photos when I have made some more progress. :D
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Re: The biginning of the heap of crap

Postby the grinch » Wed Mar 22, 2017 7:46 am

I done a bit last night I have roughly made my rockers for the forks and I have rough pair yokes.I still need to finish everything off but I think I will have my forks mocked up and finished sooner than I had planned. The car struts will be the quickest route and I don’t need to buy any bushes I will have a bit of a fiddle with the top mounts but I think it is going to be achievable. :D
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